Invention and market introduction of the Reishauer continuous generating process:
Enables the fast and accurate manufacture of gears.
Automation of the process:
Enables high volume production and lowers cost per part.
Increases the precision of ground gears and complies with the high safety requirements of the aerospace industry.
Continuous shift grinding:
Improves the grinding performance and the gear profile accuracy.
Active suppression of noise generation in transmissions.
Reishauer electronic gearbox:
The filtering out of disturbances and the high rigidity of the drive kinematics set new standards both in quality and productivity.
The twin-spindle technology eliminates non-productive times and shortens cycle times.
High-speed grinding on RZ 60/160/260 machines: Results in shorter grinding cycle times.
Topological grinding, polish and fine grinding: Opens up the degrees of freedom for transmission design.
The inception of the Reishauer automation springs from the Circle of Competence philosophy.
Reishauer part loading systems, RL2K and RL2S, feature additional functions such as pre- and post-processing to make production stable and efficient.
Simplified topological grinding (twist control grinding or TCG), user-friendly with a “one-button” operation, single-flank dressing.
Topological grinding (Twist Control Grinding or TCG), Two-flank diamond dressing with composite profile rolls.
New software platform RSP, touchscreen operated with optimized user support and process validation.
ARGUS Monitoring System, which enables zero-defect-production. Ready for Industry 4.0, incorporates traceability of each ground workpiece.
New generation of the proven RZ x60 series, now called RZ x60 4.0, twin-spindle generating grinding machines with the RSP software platform, and ready for Industry 4.0 applications.
Gear grinding machine RZ 160 KWS 4.0, generating gear grinder featuring small diameter threaded wheel for the grinding of interfering gear part contours.
GDE-based Closed Loop: Direct, clear comparison of target and measured data: The GDE format (Gear Data Exchange Format according to VDI / VDE 2610) is used as the interface between grinding and measuring systems.